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 m.uhl@universalhydraulik.com

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Sealing solutions for the chemical industry
Hydraulic mushroom-headed anchor screws for pressure vessels
Sealing and opening of tanks with mechanical mushroom-headed anchor screws is time-consuming and difficult. In addition, operational errors will create a danger of expansion impact and therefore endanger the operating personnel. To solve this problem, an organization has developed clamping cylinders, which can replace these mechanical mushroom-headed anchor screws. These hydraulic, easily handled sealing elements are used mainly in the chemical industry.

The first hydraulic-mechanical mushroom-headed anchor screws were already developed in 1993 and used for vessels with a diameter of 400 to 600 mm.

As these vessels should remain movable, the pressure supply was connected directly on the vessel by means of a pneumatic-hydraulic pressure booster. The clamping force per mushroom-headed anchor screw is 25 kN. Hydraulic opening is carried out with 180 bar, whereby at first a forced changeover device ensures that only half of the mushroom-headed anchor screws can be released with continuous reduction in force. This prevents any form of expansion impact. During the following years this system was developed further and used with pressure vessels measuring up to 800 mm in diameter.
Hydraulically opening pressure suction devices now replace mechanical mushroom-headed anchor screws.
In addition, variations were produced for freeze-dryers and centrifuges.
 
Stationary application
The hydraulic starting devices can be modified for stationary applications. In the Ex range, for instance, a pneumatic remote control can be used. The latest development in this range is a hydraulic mushroom-headed anchor screw with integrated 90° swivel action and end position interrogation. This makes it possible to automate the plant entirely, operation on site can then be carried out by a Siemens OP27. This new generation of hydraulic mushroom-headed anchor screws has been checked with regard to the prototype pressure vessel directive.

These hydraulic mushroom-headed anchor screws simplify opening and closing of pressure vessels.


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User location - Chemical industry
In the chemical industry, mechanical mushroom-headed anchor screws made from special steel are to be replaced by easily handled sealing elements. At the same time this measure is designed to prevent impact-like decompression of the tank contents in the event of operating errors. The solution to the closure problems is that from now on hydraulically opening pressure suction closures will be used, where the closing force is provided by plate springs. If the internal pressure is exceeded, the excess pressure is slowly relieved. The engaging elements at the flange have been designed to be similar to the standard mushroom-headed anchor screws, so making reconstruction of the existing suction sealing devices easier. The suction sealing devices are opened hydraulically, whereby the closing force is slowly dissipated around the complete circumference of the suction sealing device. The following technical specifications identify the pressure suction sealing devices in use:
Completely made from special steel
Hydraulic operating pressure p = 180 bar
Closing force per closure 25 kN
Production of the hydraulic pressure with pneumatic-hydraulic pressure booster
Pneumatic pressure = 4 bar.

Apart from the individual case described, this sealing system is also particularly suitable for centrifuges. For further special use within the chemical industry it is possible to design specially adapted sealing systems after detailed discussion with the user.

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Cylinders secured against twisting/turning
Cylinders for use with, for instance, HPLC columns, must be secured against turning. Suitable clamping cylinders with internal thread locks and integrated position measuring system are offered for this special use.
In the case of HPLC columns, this anti-turning locking system is a definite requirement.
A further possibility exists in the center filling of the column from the hydraulic cylinder. Further information relating the mushroom-headed anchor screws and their various used can be requested through the identification letter.

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